RJ45 High Speed, High Frequency Ethernet Jack

Product update: RJ45 High Speed, High Frequency Ethernet Jack – low cost, high quality alternatives.

Please email sales@vanillaelectronics.com for a highly competitive quotation.

  • Standard and custom product range, including RJ45 patch leads.
  • Providing solutions to meet the demand for information flow with greater bandwidth requirements
  • Connectors with integrated design that support Magnetic, PoE, Transformer, EMI Tab
  • Shielded solutions reduces EMI/EMC radiation
  • Supports CAT5/5e/6
  • RJ45 Connector Shielded Type
  • RJ45 Connector Magnetic Type
  • RJ45 Connector Plastic Type
  • RJ45 Connector PoE Type

Vanilla can also offer a fully custom product range of straight and right-angle RJ45 patch leads in any length, colour and even connector orientation.

  • Unshielded Twisted Pair (UTP)
  • Shielded Twisted Pair (STP)
  • Right-angle RJ45 for applications with space restraints
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Audio manufacturer grows without additional overhead through Vanilla’s Kitting & production services

Cambridge based audio manufacturer, design, build and distribute very high-end digital audio products to a worldwide customer base.

In 2016, following another year of growth, they had the need to expand their premises or re-assess their supply chain strategy.

Vanilla presented a solution, combining our kitting, manufacturing and vendor managed services. The audio customer have migrated their entire stores to Vanilla, with consolidated shipments of all materials delivered straight to their production floor. Their Operations Director explains more below;

Vanilla deliver a consolidated weekly shipment of individually packed, complete production Kits. Everything from components, metalwork, PCB Assemblies and packaging are delivered straight into our stores. We now have a direct line feed on low-value c-class items straight onto our production line. We have reduced our vendor base from over 30 vendors to just one. Each Kit is hand delivered, with re-usable ESD packaging, reducing dust and static in our production area.”

The supply chain strategy implemented at Vanilla has allowed the audio manufacturer to continue to grow their business at their current premises, with a reduced inventory and increased scalability for the future. They have utilised the old stores area as a new sound room and have increased through-put without increasing head count.

Please connect with us today to find out more about our unique vendor managed services.

+44 (0)1842 767947

sales@vanillaelectronics.com

 

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ESD access control adds security to Vanilla’s Key Kitting and Manufacturing areas

Vanilla Electronics Ltd provide supply chain, kitting, manufacturing and logistics services to technology companies worldwide. A flexible and professional approach helping OEM’s seamlessly transition from design and prototyping, through to final box build, test, then direct end customer order fulfilment and reverse logistics.

In 2014, following another year of growth, Vanilla had the need to expand its manufacturing area and enhance
all stores, picking and kitting areas. In addition, the construction of a new 1,500 sq ft cleanroom was required.

As part of the £500k expansion project, Vanilla were looking to install an access control system for their ESD Protected Area (EPA) – the aim was three-fold:

  1. Verify the functionality of an operator’s wrist strap and footwear.
  2. Log the test results electronically.
  3. Control access to the EPA.

Vanilla looked at different solutions, compared features and benefits of available systems and attended various demonstrations and presentations.

In the end, Vanilla decided to install the SmarLog V5™ which is designed for fast, frequent and accurate testing of ESD personnel grounding items. Its unique design embeds an ESD tester, time clock, keypad, barcode scanner, Ethernet module and optional proximity badge reader into a compact stainless steel enclosure. The included relay terminal can be used to promote access control for passed tests.

Dan Croft, Managing Director at Vanilla Electronics, explains the decision: “The Smartlog’s capabilities were very impressive and we decided to install two systems: one at the entry to our kitting and picking area and another to the manufacturing area.” Both units were connected to a door entry system which allows Vanilla to control access to these areas: “Employees and visitors are unable to enter our EPA without successfully passing the necessary footwear and wrist strap tests.”

OLYMPUS DIGITAL CAMERA

A Vanilla employee performing a test using the SmartLog V5

By touching the solid-state switch, the SmartLog V5™ independently tests the resistance path limits of the worn wrist strap and both worn ESD footwear in less than 2 seconds. It may also test a worn ESD garment if it is used as part of personnel grounding path. Test results are then electronically stored in the SmartLog V5™ and easily downloaded to a PC for logging records and
evaluation (using Team5 software). Paperless data can enhance operator accountability, immediately identifying problems while reducing logging and auditing costs. Operator identification can be accomplished using the keypad, scanning a barcode badge or waving a proximity badge (verify compatibility with the factory).

The SmartLog V5™ can test either single or dual-wire wrist straps and its split footplate design provides individual footwear testing all in a single test. With the use of TEAM5 Software, the SmartLog V5™ can be programmed to assign unique test requirements to personnel. An individual can be required to test either wrist strap only, footwear only or a combination of the two.

If a resistance path is below or exceeds the set limits, the SmartLog will indicate failure via audio and visual alarms. The included relay terminal allows access control for passed tests.
The SmartLog V5™ can also be networked to a company’s Intranet using its embedded Ethernet module.

After installation, Vanilla very easily assigned each user their own unique Barcode IDs and enabled automatic recording of both wrist and footwear test results. They then set the test frequency for each operator. The Team5 software automatically sends an email to line managers should any individual miss their scheduled test. “As well as passed results, the system also logs failures. This allows us to monitor wear and tear of ESD personnel grounding items and replace any that produce common failures.” The Team5 software also allows the Vanilla to quickly and efficiently produce accurate reports proving that each member of staff has met their ESD test requirements. Vanilla can align test data with their other systems such as pick and build information and environmental data including temperature and humidity. “The SmartLog system offers our customers full traceability throughout the process.”

Vanilla have recently arranged for the installation of the successor of the Smart V5™, the SmartLog Pro™, at one of their manufacturing facilities in Wiltshire – a true testament to the capabilities of the SmartLog Series. “We’re really happy with the SmartLogs. They protect the EPAs much more effectively than a traditional manual system and really look the part during customer visits!”.
The all new SmartLog Pro™ features a touchscreen display fulfilling two functions:

  • Allows keypad entry and
  • Visual colour-coded display of results.

 

 

 

 

 

 

 

 

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IPC-7711/7721 Certified Trainer Accreditation

Vanilla are pleased to announce the certification in this industry-developed and approved program that provides our employees the skills they need to restore operation of complex electronics assemblies — which in turn can reduce the costs and waste associated with scrapping flawed boards and assemblies.

This widely used standard offers a wealth of industry-approved techniques on through-hole and surface-mount rework as well as land, conductor and laminate repair. It covers procedural requirements, tools, materials and methods for removing and replacing conformal coatings, surface mount and through-hole components.

Our continued investment in the latest equipment and training is why Vanilla are constantly ahead of its competitors.

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Vanilla launches new website

Vanilla Electronics Ltd, distributor, manufacturer and provider of end-to-end fulfillment services, launches a new website detailing the services available from our Norfolk-based Technology Center.

We hope the you find the new website of interest and would welcome any feedback, good or bad.

The Vanilla Team

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Environmental Testing

We are pleased to announce the recent purchase of our own Climatic Test Chamber. Vanilla can now simulate a range of environmental conditions, both natural and man-made in order to pre-qualify product, for R&D purposes or to bin certain components prior to PCB or other assembly processes. Our in-house Climatic Test Chamber operates from -40 ºC to +180ºC and can also simulate conditions such as humidity (10% to saturation). Ramp rates can be adjusted and profiles easily imported, with results electronically stored with visible live updates.

We can also design and build a test environment for proof of concept and binning of individual components, sub-assemblies or complete products, to filter required elements such as frequency, temperature, light output and other characteristics beyond standard specification.

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